FD4616 Diesel Fuel Filter for 2003-2004 Ford 6.0L Power Stroke F-Series and E-Series Trucks

This FD4616 fuel filter is engineered as a service part for Ford's 6.0-litre Power Stroke diesel engines, specifically those used in model years 2003 and 2004 across several commercial and heavy-duty vehicle platforms. It provides a direct replacement for the original equipment filter, matching the specifications and fitment requirements for trucks like the Ford F350, F550, F750, the Super Duty F-Series, and E-Series vans. The part corresponds to several known OEM reference numbers, including FS19797, PF7812KIT, and P550527, ensuring you receive a component designed for correct installation and reliable filtration performance in your vehicle's fuel delivery system. Replacing the fuel filter at recommended intervals is a standard maintenance task that helps protect the fuel injectors and engine from contaminants.

Features and Construction

The FD4616 filter is defined by its precise physical dimensions and its application to specific Ford diesel engines. Its build is intended to interface seamlessly with the existing filter housing on the supported vehicles.

Material and Build

The filter utilises filtration media and housing construction that meets the requirements for diesel fuel applications in Ford's 6.0L engine. It is designed to capture particulate matter and separate water from the fuel, which is critical for the longevity and proper operation of the high-pressure fuel injection system. The part is identified by the model number FD4616 and is cross-referenced with other industry part numbers for verification.

Size and Practical Fit

Accurate dimensions are crucial for a fuel filter to seal correctly and function within its housing. This filter has a height of 106mm. Its outer diameter is not uniform; it has a maximum width of 84mm and a minimum width of 57mm. The inner diameter, which relates to how it fits onto or within the filter head, has a depth that varies between a minimum of 17mm and a maximum of 40mm. These measurements ensure it will physically replace the original filter in the compatible Ford trucks listed.

Uses and Placement

This component has a singular, well-defined purpose: to filter diesel fuel in specific Ford vehicles. Its use is tied directly to vehicle maintenance schedules.

Event or Professional Use

For fleet managers, workshop technicians, or owners of commercial vehicles like the Ford F550 or F750, this filter represents a standard service item. Keeping a stock of correct filters for scheduled maintenance helps minimise vehicle downtime for essential service work. Using a filter that matches the OEM specifications helps maintain the fuel system's integrity and supports consistent engine performance under demanding work conditions.

Everyday Home Use

For an owner of a Ford F350 or Super Duty pickup used for towing, hauling, or as a daily driver, this filter is a key consumable for DIY maintenance. Replacing the fuel filter is a preventative measure that can help avoid fuel-related running issues. Ensuring you use the correct part, verified by the FD4616 number and its cross-references, provides confidence that the job will be done right the first time.

Benefits and Buying Value

The value of this product lies in its specification-matched design for a defined set of vehicles, offering a straightforward replacement solution.

Reuse and Low Maintenance

A fuel filter is not a reusable item; it is replaced at set intervals. The low-maintenance aspect comes from the reliability of a correctly specified part—using this FD4616 filter means it should install without modification and perform as expected, preventing the need for rework or addressing issues caused by an ill-fitting component.

Why Choose This Product

You would choose this FD4616 fuel filter if you require a direct replacement for your 2003 or 2004 Ford truck with a 6.0L diesel engine. The primary reasons are its confirmed compatibility with your vehicle's make, model, and engine, and its exact dimensional match to the original part. The inclusion of multiple OEM part numbers (FS19797, PF7812KIT, P550527) aids in verification, giving you a clear, factual basis for purchase over a generic filter.